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TCA Member News | July 15, 2011

AML Inc. Creates Subterranean Training Complex for US Army

The Muscatatuck Urban Training Complex Subterranean Trainer is an underground Tilt-Up structure consisting of a maze of 1,111 lineal feet of tunnel.

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The Muscatatuck Urban Training Complex (MUTC) Subterranean Trainer, originally conceived as a precast pipe tunnel system, is an underground Tilt-Up structure consisting of a maze of 1,111 lineal feet of tunnel.

To achieve the earthen look and feel the U.S. Army was after, AML Inc. proposed using Tilt-Up. The panels were cast with a natural looking earthen surface, utilizing the actual earth itself as a casting bed. As a result, when placed, the finished surface was already done.

The floor made of earthen backfill was placed before the roof panels were installed; none of this would have been possible using precast pipe. Additionally, the headroom is consistent from wall to wall, though that varies in height depending on the section of the tunnel system you are in.

With cross section areas of 6'-0" x 6'-0", 4'-6" x 4'-6" and 3'-0" x 3'-0" the structure can easily be considered either a natural cave or a hand dug tunnel system for training purposes. In addition to the tunnel system, the structure includes two command rooms, 8'-0" x 15'-0" and 10'-0" x 17'-0".

There are two main entrances and four access hatches as well as lighting and a ventilation system.

The structure is back-filled and covered 2' to 4' below the finished grade.

About the TCA

Founded in 1986, the Tilt-Up Concrete Association (TCA) strives to improve the quality and acceptance of site-cast Tilt-Up construction, a method in which concrete wall panels are cast on-site and tilted into place. Tilt-Up construction is one of the fastest growing industries in the United States, combining the advantages of reasonable cost with low maintenance, durability, speed of construction and minimal capital investment. At least 10,000 buildings, enclosing more than 650 million square feet, are constructed each year using this construction method.

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