Jet Engine Test Cell for Pratt & Whitney

Pratt & Whitney Jet Engine Test Cell

2006 Tilt-Up Achievement Award Winner :: Special Projects Division

Submitted by: Alan Reay Consultants Limited

As the first Tilt-Up jet engine test cell in the world, this project required special coordination among the client, engineer, architect, electrical engineer and jet engine specialists.

Originally designed as in in-situ concrete project, this project was adapted to Tilt-Up, resulting in a 10-percent cost savings and an eight-week time savings.

The facility needed to have 20-inch-thick solid walls that would be able to withstand exploding jet aircraft engines. Accurate design, construction and design supervision were required because no repairs are allowed to internal surfaces.

The overall structure needs to achieve acoustic noise reduction to meet environmental, health and safety legal requirements. Further, the facility’s dynamic response was required to avoid resonant response with the jet engines’ low frequency noise-induced vibration.

Bold diagonal, vertical and horizontal external rebating was utilized together with paint to alter the form of the utilitarian nature of the building. The diagonal rebating crossing several vertically aligned panels required careful detailing and construction to enable the alignment to be achieved. Curved roof forms were cast into the concrete walls.

Tilt-Up enabled the project to be completed on time while meeting the other extensive requirements.

TCA Member Participants

Alan Reay Consultants Limited (Christchurch, New Zealand)
Role: Architect, Engineer

The purpose of the TCA Awards Program is to recognize outstanding site cast Tilt-Up structures and advances in technology, products and methods used in the Tilt-Up industry. For more information on the program, submittal requirements and deadline dates, please refer to the awards submittal information page.

If you have further questions, please contact Jim Baty by email or by phone at (319) 895-6911.

Project Information

Pratt & Whitney Jet Engine Test Cell
Christchurch Internat'l Airport
Christchurch, New Zealand

Photographs

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Jet Engine Test Cell

Jet Engine Test Cell

Jet Engine Test Cell

Quick Facts
Tallest Panel:
48'0"
Largest Panel:
380 sqft
Heaviest Panel:
53,000 lbs
Construction Time:
300 days